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This is a collective page to document what we learn from preliminary research informally. 

General guidelines:

  • What type of device (more specific than just “thermocouple”)?

  • What grade of device (on a range from hobby/DIY - industrial grade)

  • How do we use the device (power, signal connections, press a button, etc.)

  • How/where do we mount the device (epoxy, thermal tape, paste, frame, etc.)

  • What can go wrong with mounting and ways around it

    • EX: routing thermocouples in nose cone requires for wire to run into the airframe to reach the DAQ system, jeopardizing deployment of the nose cone  

    • Potential solutions: use special wires that break during deployment, embed copper contacts into the airframe/nose cone shoulder

  • Based on the info collected above, what are the common price ranges?

  • Can you list some potential sensor candidates or suppliers? If so, please do.


Remember to label where you found certain sections of your highlights.

Assignments:

Thermal - Eric & Juan

Vibration - Yasu

Chute/Airframe loads - Joanna & Jay

Flutter - Yasu


Thermal (Eric + Juan)

  • https://www.epj-conferences.org/articles/epjconf/pdf/2017/12/epjconf_efm2017_02075.pdf

    • Calibration is key

    • Temperature Calibration Uncertainty detailed in Guide to exp. Of Uncertainty in Measurement

    • “Intrinsic Thermocouples” might give us better spatial resolution (microtips)

  • https://www.epj-conferences.org/articles/epjconf/pdf/2017/12/epjconf_efm2017_02075.pdf

    • Seebeck effect

    • G,C,D are for high temp, K for VERY high temp

      • NiCr-NiAl used in experiment is oxidation proof, resistant to higher temps, reducing atmosphere, and sulphur compounds

    • “The thermocouple-based method has some limitations. One of the major problems is attaching a thermocouple to the surface to be measured. Incorrect bonding may cause the device to show a temperature lower than the actual one. When a thermocouple is used to measure the temperature of an element in a high frequency radio circuit, it may change the electrical characteristics of that circuit. A thermocouple fixed to a small electronic element may be responsible for the removal of heat from the element. As a result, the temperature displayed is lower than the actual temperature, i.e. one measured before the thermocouple was attached. Decalibration may lead to an error in measurement; it may change the electrical characteristics, which will make the reading inaccurate. Finally, an open thermocouple junction may also cause errors in temperature measurement [19]. “

Vibration (Yasu)

figure: overview of triaxial accelerometers from NI (from white paper)

figure: dimensions of 356B21 accelerometer(from its product drawing, units in inches)


2018/09/30

  • acceleration about 90m/s2(~9g) for 2012 rocket -> must consider range of accelerometer

  • ADXL377

    • ±200g range

    • up to 1000Hz(z axis), 1300Hz(x,y axes)

    • “cross-axis compensation”: ±1.4%: how much perpendicular acceleration is coupled to signal (https://www.mouser.com/pdfdocs/an32_crossaxis_compensation.PDF)

    • sensitivity: 5.8~7.2mV/g  -> 0.59~.73mV/(m/s2) (need calibration?)

    • Arduino’s analogRead() is 10 bits, so as a result 4.8mV/unit, 6.5~8.1(m/s2)/unit

    • $25

  • ADXL345

    • ±16g, output resolution 13 bits

    • up to 3200Hz sampling

    • 1/32 = 0.031g/bit = 0.3 (m/ss)/bit

    • $18

Chute (Jay + Joanna)

Load testing: http://www.futek.com/product.aspx?t=load

  • Need to know what kind of weight this thing needs to take: too much capacity implies too little precision

    • Upper bound 2000 lbs

  • Type of cell / how to install

https://sensor-con.en.alibaba.com/productgrouplist-803400380/Load_Cell.html?spm=a2700.icbuShop.0.0.120b4eb17iN3Gv cheap load cells from Shenzhen

  • These look like they’ll work, as long as we select a generous/correct mass range. Doesn’t look like we have a huge precision loss as the mass range increases.

From NASA Langley case file, they had problems with lead wire breakage- we should make sure we prepare for this problem

https://www.omega.com/prodinfo/strain-gauges.html

  • Pretty good website, introduces different types of strain gauges and gives recommendations

  • Karma strain gauges are good for use over wide temperature ranges

  • Around $50-60 from Omega

http://www.ni.com/white-paper/3642/en/

  • Another really good site talking about different strain gauges

https://www.digikey.com/products/en/sensors-transducers/strain-gauges/559

  • Lots of strain gauges here, strain range goes from .5% - 1.5%, resistance tolerances range from .15% to 30%

-limit output of load cell to input of teensy

-size and weight and price (total budget is $2000)

 

Fin (Yasu)


2018/09/30

  • 2012 rocket used a Casio digital camera

    • 12.75MP photos

    • 224x160 480fps

    • 176g

  • GoPro Hero 7 Black

    • 12MP photos

    • 1080p 240fps

  • flutter frequency was about 35.3Hz for 2012 rocket (CDR 2012 p.59)

    • >70 fps camera required

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