3.2

-kareena

4.1 - 

4.1 Design Book MCU Specs:

Rigid-Body Rotational Dynamics (Tank Spin System):

Tank Specs:
Material → 304L Stainless Steel
Length → 15 cm
Radius → 4 cm
Thickness → 0.5 cm
Mass → 1.143 kg

Configuration:
Thin-walled cylindrical tank approximation
Instrumented with internal thermocouples
Sealed end-cap with wiring feedthrough

Moment of Inertia (Izz):
Izz = mR²
Izz = (1.143 kg)(0.04 m)²
Izz = 0.001829 kg·m²

Drive Torque:
τ = 0.840 N·m

Angular Acceleration:
τ = Iα → α = τ / I
α ≈ 459.4 rad/s²

Spin Rate Requirement:
2–3 RPM
ω ≈ 12.57 – 18.85 rad/s

Spin-Up Time:
t = ω / α
t ≈ 27 – 41 ms

Power Estimate:
P ≈ 6.5 W

Motor / Servo Notes:
Torque–speed curve limits max RPM
Servo must provide ≥ 0.84 N·m stall torque
Continuous power ≥ 6.5 W

Design Task:
Evaluate 4 candidate servos from electrical spreadsheet →
Compare torque, speed, power, and mass to select optimal model.




4.2

4.3

5.1

Sensor Inventory

The sensor suite must be finalized for CoDR and justified, including:

IMU (gyroscopes and accelerometers

Redundant rate sensing

Tank temperature sensor array

Pump RPM and motor current sensing

Pressure and vent-state sensing

5.2

For each sensor, Controls shall specify:

Update rate

Accuracy and noise

Drift characteristics

Survivability under spin

Electrical interface

5.3

7.1 -


Failure ModeDetectionIsolation / Safe ModeRecovery
Sensor bias / dropoutRedundancy, out-of-range checks, rate checks, residualsFlag sensor invalidity, use backup, and reduce authoriutySensor reset → offset compensation where valid
Unexpected torqueModel vs measured residualsSwitch to damping mode, inhibit impulsesLet residuals decay and re-estimate states
Spin-axis misalignmentOrientation vs expected dynamicsReduce authority, re-acquisitionRe-estimate axis and update control parameters
Partial power lossVoltage / Current thresholdsDisable non-essential processes and maintain survivalGradually restore functions as power stabilizes



FDIR = Continuously:

  1. Observe system state

  2. Compare to model/expectations

  3. Flag anomalies

  4. Enter a safe mode

  5. Attempt recovery

  6. Only return to nominal when consistent

Thermal Straps