0) Executive Summary
Mission goal: [1–2 sentences on the payload’s primary objective and success criteria].
Mission class & context: Secondary payload on a rideshare mission to [orbit], hosted by [bus/deployer] with launch provider constraints.
Top risks (snapshot): Host ICD change risk; late rideshare manifest changes; export/licensing; EMI/EMC with host; data rate/power shortfalls.
Key dates: LV environments/ICD freeze; PDR/CDR; payload delivery for I&T; environmental test window; ship to integrator; launch campaign; commissioning; ops end.
1) Scope, Assumptions, and Interfaces
Scope: End-to-end delivery of a flight-ready payload + EGSE/MGSE, software, procedures, and ops support until decommissioning.
Assumptions (tailor):
Rideshare provides: mechanical envelope, mounting/bolt pattern or deployer spec, LV environments, power/telemetry interfaces (if hosted), mission timeline, export guidance for integration site.
Payload class/size: e.g., hosted (bolted to bus) or deployed (e.g., CubeSat/ESPA-class).
Data path: S-band/UHF/X-band via host or your ground segment if deployed.
Primary Interfaces: Launch provider, mission integrator, host satellite provider, regulatory bodies (FCC/NOAA/FAA as applicable), ground segment operator, component vendors.
2) Life-Cycle Phasing & Reviews (Entry/Exit Criteria)
Pre-Phase A — Concept Studies
Objectives
Establish mission need, stakeholder set, and high-level ConOps; identify rideshare options; rough cost/schedule.
ArtifactsMission Need Statement; Concept of Operations (ConOps); trades (hosted vs deployed, frequency band, ADCS needs); straw-man ICD assumptions; ROM cost/schedule; risk register v0.1.
Gate/Review: MCR (Mission Concept Review)
Exit criteria: Selected concept, draft high-level requirements, resourcing for Phase A.
Phase A — Concept & Technology Development
Objectives
Refine ConOps, define Level 1/2 requirements, close key feasibility risks, pick subsystem architectures, long-lead planning.
ArtifactsSEMP (Systems Engineering Management Plan), Stakeholder Expectations, System Requirements (SRD), Initial Verification Strategy (methods: test/analysis/inspect/demo), Preliminary ICD with host/deployer, Risk, Opportunity & Issue (ROIL) Log, Technology maturation plan, Preliminary MEL/PEL, mass/power/thermal/link budgets v1, Safety & Mission Assurance (SMA) plan, Software Plan (standards, IV&V as needed), Cybersecurity tailoring (if hosted data path).
Review: SRR (System Requirements Review)
Exit criteria: Baseline requirements; agreed ICD skeleton; V&V approach; Phase B authorization.
Phase B — Preliminary Design & Technology Completion
Objectives
Mature design to preliminary baseline; confirm interfaces with rideshare; freeze critical parts; place long-lead orders.
ArtifactsSystem/Subsystem Preliminary Design (block diagrams, schematics, models), Preliminary Fault Management / FDIR, Updated ICD (mechanical, electrical, data, EMC), VCRM (Verification Cross-Reference Matrix) v1, Preliminary I&T plan, Configuration Management (CM) Plan, Quality plan & workmanship standards, Safety hazards analysis (PHA/FMEA start), Environmental test plan draft (vibe/acoustic/TVAC/EMI-EMC), Ground segment concept (if deployed), Ops concept & timelines, Long-lead procurement list, Regulatory plan (spectrum, remote sensing).
Review: PDR (Preliminary Design Review)
Exit criteria: Preliminary baseline, ICD ≥80% defined, long-lead placed, risks trending down.
Phase C — Final Design & Fabrication
Objectives
Complete detailed design; release drawings/firmware/software; fabricate EDU/Protoqual/Flight units; finalize procedures & tests.
ArtifactsCDR package: detailed CAD/Drawings/BOMs; Schematics & board layouts; Thermal/structural/EMC analyses; Software detailed design (requirements traceability); ICD freeze with host; VCRM v2 (with acceptance criteria); I&T Procedures; Environmental Test Procedures; Safety analyses (FMEA/FTA updates); Ops Products (commissioning timelines, contingency procedures).
Reviews: CDR → MRA (Manufacturing Readiness Assessment) for boards/mech as needed.
Exit criteria: Released design; ICD signed; build authorized.
Phase D — System Assembly, Integration, Test, and Launch
Objectives
Build, integrate, verify & validate; complete environmental tests; deliver to integrator; support LV/host integration; launch & checkout.
ArtifactsAIV plan execution; Test Reports (functional, vibe, acoustic, TVAC, EMC), Software qualification reports; As-Built Configuration; Non-conformance & waivers; Logistics & shipping plan; Launch Site procedures; Ground segment readiness.
Reviews: TRR (Test Readiness), QR/PRR (Qualification/Pre-ship), FRR (Flight Readiness), ORR (Operations Readiness).
Exit criteria: Flight article delivered & accepted; launch campaign complete; on-orbit checkout successful.
Phase E — Operations & Sustainment
Objectives
Nominal ops, data delivery, performance monitoring, anomaly resolution, updates/patches (if allowed), reporting.
ArtifactsOps handbook, Anomaly response tree & fault rules, KPIs & performance budgets, Data management plan, Calibration/validation plan (if science payload), Monthly/quarterly status & lessons learned.
Reviews: MOR (Mission Operations Review), periodic ops reviews.
Phase F — Closeout & Disposal
Objectives
Execute end-of-life (EOL) passivation/disposing plan per host and regulations; archive data & configuration; finalize lessons learned.
ArtifactsEOL report, Data archive (formats, DOIs as relevant), Final performance assessment, Lessons Learned.
3) Systems Engineering Management (SEMP) Content (Tailored)
3.1 Technical Baseline & Requirements
Hierarchy: L1 mission goals → L2 payload system requirements → L3 subsystem specs.
Quality of requirements: unique, verifiable, bounded (with margins).
Budgets: mass, power (peak/avg), thermal, data rate/volume, pointing/jitter, environments, EMC, reliability.
Margins: define by phase (e.g., mass +20% Phase A → +10% Phase C; power +30% → +20%; thermal headroom; link margin ≥3 dB unless justified).
ICD: mechanical envelope, keep-out zones, CG/CM, fasteners; electrical (power profile, inrush limits, grounding/bonding, discrete/serial/ethernet links); data (protocols, packet definitions, timing); EMC/EMI limits; thermal interfaces; optical/RF interfaces; handling/cleanliness.
3.2 Architecture & Design
Trade studies: COTS vs custom; ADC/DAC precision; SDR vs fixed RF; onboard processing vs ground; harness vs backplane; materials/thermal straps.
Reliability & FM: FDIR states, safe-mode entry/exit, watchdogs, brownout/over-current responses, single-event mitigation (TMR, EDAC), redundancy philosophy (cold vs warm).
Software & FPGA: standards (coding, reviews, unit/integration tests), requirements traceability, CI builds, static analysis, hardware-in-the-loop (HIL).
3.3 Verification & Validation (V&V)
Methods: Test (T), Analysis (A), Inspection (I), Demonstration (D).
VCRM: Each requirement mapped to V-method, environment, level (unit/board/subsystem/system), success criteria, witness/sign-off.
Qualification approach: Proto-qual (if one-off) vs qual + flight lot.
Environments (tailor to LV/host): random vibe, sine burst, acoustic, shock/pyro, TVAC, EMI/EMC (conducted/radiated, susceptibility), deployable tests, burn-in, leak tests, cleanliness.
Functional: end-to-end under worst-case power/thermal; latency; data throughput; fault injection; software timing.
3.4 Integration & Test (I&T / AIV)
Flow: unit → subsystem → system HIL → environmental → re-test → acceptance.
Facilities & EGSE: power supplies with inrush limiting, comms front-ends, data recorders, RF chambers, TVAC chamber, vibe table, clean area.
Configuration control: as-designed vs as-built; serialized parts; waiver/deviation board.
Readiness gates: TRR entry criteria (procedures released, calibration valid, NCR process active), FRR criteria (all tests closed or dispositioned).
3.5 Safety, Mission Assurance, & Cyber
Hazards analyses: PHA → FMEA → FTA; mitigations verified.
Workmanship & quality: soldering standards, torque logs, ESD/cleanliness, lot acceptance for EEE parts.
Cybersecurity (hosted payloads especially): interface threat model, authentication/command protection, supply-chain controls.
Export/ITAR/EAR & site rules baked into integration schedule.
3.6 Project Management
WBS & Org: SE, Payload HW, Payload SW/FPGA, AIV, SMA, Ops, Ground, Regulatory, Supply Chain.
RACI: see sample below.
Schedule logic: pin rideshare ICD freeze and delivery for integration as immovable anchors; set long-lead procurement backward from CDR; hold risk buy-downs before PDR.
Cost & reserves: phase-dependent; carry hardware, schedule, and technical reserves; keep management reserve for rideshare slips.
Comms & reviews cadence: weekly IPTs; monthly technical/management reviews; risk board biweekly.
4) Rideshare-Specific Planning
ICD Lockpoints:
T-L ~ CDR-1 month: Mechanical envelope, mounts, CG/CM, mass allocations.
T-L ~ CDR: Electrical & data pinouts, power profiles (inrush/peak/average), EMI/EMC limits, grounding.
T-L ~ FRR: Final procedures, handling, cleanliness, labeling, shipping & site access.
Regulatory/Licensing (as applicable): frequency/spectrum (FCC/NTIA), remote sensing (NOAA), debris assessment & disposal, export licenses for integration country.
Host/Deployer Constraints: keep-alive currents, inhibit requirements, battery shipping rules, commanded operations windows, contamination control (optics/RF).
Contingency: manifest change, late ICD changes, reduced power/data allocation, integration day anomalies → pre-approved waivers and fallbacks.
5) Budgets & Margins (living documents)
| Budget | Owner | v1 Due | Exit SRR | Exit PDR | Exit CDR | Acceptance |
|---|---|---|---|---|---|---|
| Mass (incl. fasteners) | SE | ✔ | +20% | +15% | +10% | +5% |
| Power (peak/avg, inrush) | EE | ✔ | +30% | +25% | +20% | demo’d |
| Thermal (hot/cold cases) | Thermal | ✔ | worst-case | refined | correlated | corr. to TVAC |
| Data rate/volume/latency | SW/RF | ✔ | link margin ≥3 dB | packet loss spec’d | E2E tested | ops proven |
| Pointing/jitter (if needed) | GNC | ✔ | reqs set | modelled | verified | on-orbit |
(Tailor margins to your center/host standards.)
6) Verification Cross-Reference Matrix (VCRM) — Skeleton
| Req ID | Requirement (shall) | V-Method | Level | Environment/Config | Success Criteria | Review Gate |
|---|---|---|---|---|---|---|
| SYS-PWR-001 | Payload peak power ≤ 35 W for <10 s; avg ≤ 12 W | T | System | Hot TVAC, max duty cycle | Measured ≤ limits | TRR/FRR |
| SYS-EMC-010 | Conducted emissions meet host spec §X.Y | T | System | EMC chamber | Within limits | TRR |
| SYS-THERM-020 | CBE temps within -10…+40 °C | A/T | Subsys/System | Thermal model + TVAC | Margins ≥ 5 °C | CDR/FRR |
| SW-LAT-100 | Cmd→resp latency ≤ 200 ms | T | System HIL | Worst-case load | ≤ 200 ms | ORR |
7) I&T Flow (high level)
Unit functional → 2. Subsystem functional + HIL → 3. System functional
EMI/EMC pre-screen (optional but recommended)
Environmental qual (vibe/acoustic/shock → TVAC → EMC)
Final functional & workmanship inspection
Pre-ship review (PSR) → Ship to integrator
Host fit-check → Interface tests → FRR → Launch site ops
8) Ground Segment & Operations (Phase E)
LEOP/Commissioning plan: timelines, stepwise power-on, RF checks, thermal stabilization, initial data take.
Nominal ops: pass plans, autonomy rules, duty cycles vs host allocations, data downlink & processing.
Contingencies: comm loss, latch-ups, power brownouts, safe-mode; return-to-service procedures.
Performance monitoring: trending of power/thermal/data, alert thresholds.
Configuration control in ops: versioned procedures, command loads, patch policy (if applicable).
9) Regulatory, Export, and Safety
Spectrum: licensing, frequency coordination, call signs, emissions masks, ITU filings (if applicable via provider).
Remote sensing (if imaging): NOAA licensing & data policy.
Debris & disposal: match host plan; for deployables, deorbit lifetime & passivation.
Export/ITAR/EAR: part lists, integration site licenses, shipping paperwork timeline.
Site safety: ESD/cleanliness, batteries/pressurant rules, payload hazards closure.
10) Risk, Opportunity & Issue Management
Likelihood (L) × Consequence (C), 5×5 matrix; risk burn-down reviews biweekly.
| ID | Risk | Cause | L | C | Mitigation | Trigger | Owner |
|---|---|---|---|---|---|---|---|
| R-01 | ICD change late | Host redesign | 3 | 4 | Reserve mass/power; adapter plate; buffer in harness lengths | ICD rev > PDR+1 | SE |
| R-02 | EMC failure | Switching noise | 2 | 5 | Spread-spectrum, filters; pre-screen | Pre-screen > −6 dB margin | EE |
| R-03 | Export delay | License lead time | 3 | 3 | Early application, alternate site plan | T-L-120d | PM |
11) Configuration & Data Management
CM: single source of truth (PLM or repo); drawing/BOM release at CDR; as-built EIDPs.
Change control: CCB with SE/SMA/PM; deviations/waivers tracked.
Data management: test data schemas, calibration files, ops data retention & public release (if applicable).
12) Team, WBS, and RACI (sample)
Core roles: PM, SE, EE, ME, Thermal, RF/Comms, SW/FPGA, AIV Lead, SMA/QA, Regulatory, Ops, Supply Chain.
| Task | PM | SE | EE | ME | SW | AIV | SMA | Reg |
|---|---|---|---|---|---|---|---|---|
| ConOps/Reqs | A | R | C | C | C | C | C | C |
| ICD w/ Host | C | R | R | R | C | C | C | C |
| Budgets | C | R | R | R | R | C | C | – |
| V&V/VCRM | C | R | C | C | C | R | C | – |
| I&T Plan | C | R | C | C | C | R | C | – |
| Regulatory | C | C | – | – | – | – | – | R |
(R=Responsible, A=Accountable, C=Consulted, –=None)
13) Schedule Backbone
14) Deliverables Checklist by Review
SRR: ConOps, SRD, ICD v0.5, SEMP, Budgets v1, V&V strategy, Risk Log v1, SMA plan, Software plan, Regulatory plan.
PDR: Preliminary design package, ICD v0.8, VCRM v1, I&T plan draft, Environmental plan draft, FMEA/PHA, Long-lead list, Updated budgets, Config & QA plans.
CDR: Released drawings/BOMs, Software detailed design, ICD v1.0 (signed), Test procedures, VCRM v2 with acceptance criteria, Safety updates, Manufacturing plans.
TRR: Test procedures approved, calibrated EGSE, configs frozen, hazards closed to test.
FRR/PSR: All test reports with closures, NCRs dispositioned, as-built EIDP, shipping plan, site procedures, operations handbook draft.
ORR: Commissioning procedures, anomaly rules, ground readiness, data pipeline validated.
15) Immediate Next Actions (you can start these today)
Draft one-page ConOps (user goals, timelines, operating modes).
Start ICD assumption sheet from host/deployer datasheets (envelope, power, data, EMC).
Stand up risk log and budget workbook (mass/power/thermal/data).
Create SEMP v0.1: org/RACI, review calendar, V&V philosophy, CM & QA, regulatory path.
Identify long-leads (radiation-tolerant parts, precision optics, custom PCBs, HV supplies).
Put hard anchors on the schedule: ICD freeze date, DDI (delivery), FRR window.