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Comment: Added piston specification sheet attachment, added note about cleaning, added note about lubrication. Presented alternate theory on residue pattern.

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DateResult
October 28, 2017Firebolt e-match blew out of epoxy
November 7, 2017First successful test

Disassembly

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, Cleaning, and Reassembly

Details on disassembly, seal replacement, and reassembly can be found using the manufacturer's specification sheet: Piston Specifications.pdf

Disassembling the piston was surprisingly difficult. When it was finally disassembled, we noticed that the black powder residue didn't extend very far up into the bore. We theorize that this is because the reaction occurred faster than the piston rod could move up the bore. An alternative theory is that the reaction just naturally doesn't travel far up the bore.

Reassembly Procedure

Add attachment of manufacturer maintenance instructions.

 To clean the piston, we use Ajax soap, and towels wetted with isopropanol. When replacing the seals, we use silicone-based lubricant to avoid damage to the O-rings.