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Above: Hermes 1 nose cone mold (4 layers of 1" thick MDF, sanded and finished with gel coat), manufactured by Raul Largaespada. 

Fiberglass Nose Cone

Required Materials

  • 1" thick MDF (medium-density fiberboard)- how much???
  • epoxy?
  • pins (what size? length?)
  • gel coat?
  • fiberglass
  • moar epoxx
  • mold release
  • lubricant
  • scissors
  • sandpaper (400, up to 1000 and 2000 grit)
  • Bandsaw
  • router

Overview of Nose Cone Design

Shape, materials, lenghtlength, fineness ratio, tip dimensions and material, washer, bolt, method for attaching thermocouples, etc.

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  1. Cut fiberglass layers
  2. Mold release/lubricant (more than you think you need!)

Nose Cone Tip