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Despite everything we figured out, that as soon as the left the nosecone alone for a couple minutes, the ablative would begin to droop, regardless of the method we used to apply it. This is clearly bad, so we have some ideas to address it:

  1.  Using a faster drying epoxy as the base of the ablative, and drying it with a hair dryer
  2.  Applying the ablative in thin coats
  3.  Using thicker ablative i.e. adding silicate or whatever thickener won't ruin the ablative properties