Versions Compared

Key

  • This line was added.
  • This line was removed.
  • Formatting was changed.

...

DateDesignationMotor(s)SiteResult
4/17/23Baja BlastCharacterization MotorsRT LabDensity Resulted in too low , grains rejectedpressures
7/23/23Blue VoltageCharacterization MotorsRT LabGood density achieved with a modified procedure and formula
1/17/22X-3Characterization MotorsFirefly LabGood density achieved, virtually identical to the last mix
2/1/22X-4Characterization MotorsFirefly LabGood density, textbook mix except mandrel got a bit stuck
3/29/22BTL1Booster Test Launch SFFirefly LabEven better density due to a larger mixing bowl, tepanol may not have been mixed correctly
4/26/22BTL2Booster Test Launch FlightFirefly LabFixed tepanol issue, very similar to static fire motor as designed
6/15/22ML1Main Launch Static FireFirefly LabMuch denser than previous mixes, the booster mandrel could not be removed
7/9/22BML1Booster Main Launch RemixFirefly LabMandrel still didn't come out, switching to an alternate design where the central core doesn't go all the way through
10/8/22ML2Main Launch Static FireFirefly LabThe mandrel was successfully removed this time, density was acceptable
11/21/22ML3Main Launch Flight17-101Wrong Value of MDI added, Scrapped mix
12/4/22ML4Main Launch Flight17-101Good density

Static Fires & Flights

 
     

 


Static Fires & Flights

Successful launch with both booster and sustainer performing as expected
Date

Propellant

Result
7/1/23Baja Blast

5 test motors integrated: 2 successful fires, 1 failure (igniter lodged itself inside the small nozzle opening), 1 didn't ignite (igniter was well at the bottom but the motor, 1 not attempted (nozzle was smaller than the failed motor, so even higher risk of repeating failure). Unfortunately, we couldn't use this data due to our pressure numbers for static fire being lower than expected (to the point that it's an issue). Likely issue was due to our load cell because hydrosttic test was successful (so no leaks).

7/15/23Baja Blast

Static fire cancelled due to thunderstorms all day

7/29Baja Blast

Two successful fires, but both motors had leaks, leading to substantial pressure loss. Location of leaks weren't clear until deintegration: the braces pushed the nozzle away from the carrier by a few thousandths, destroying the RTV seal.

Decisions after this static fire: create new formulation for next characterization fire, and remove converging section of nozzle (make it a graphite puck).

Date

Propellant

Result
7/1/23Baja Blast

abraheim and alex sent messages

Lost Data & Leakage

7/15/23Baja Blast

alex sent message

5 Motors Fired; Slight Leakage & Low Pressures due to slag

7/29 

berkin and abraheim sent message

Slight Leakage but propellant was characterized

8/29Blue VoltageBurn time higher than predicted (2.5 >> 3.3) and thrust was low
5/8/22BTL2Same as the static fire, same burn time, motor overperformed despite predictions
7/24/22ML1 (Sustainer Only)CATO of motor from burn through on HEI; no data recovered
11/11/22ML2Successful static fire of both motors, HEI burn through problem fixed, precautions taken to avoid "liftoff"
1/21/23ML4

5 test motors prepared, all successfully fired. Pressures are within good operating range (Nozzle A - 1779 psi, Nozzle E - 1249 psi, Nozzle I - 1283 psi, Nozzle, N - 808 psi, Nozzle S - 684 psi 

Interesting observations about all motors:

  • minimal slag (not enough to make full rings on any motors)
  • nozzles weren't flush against forward retention ring (FRR) bolts before firing, but were flush after firing. All but nozzle E had o-rings pushed out around part of the nozzle that sheared
  • nozzles had signs of cracking around them, with nozzle N shattering entirelyimg_7511.jpgImage Added