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Parachute Design - Seams, Lines, Joints:

  • Primary Joints (Both Main/Drogue):
    •  (A) Parachute Skirt to Suspension Lines
    •  (B) Suspension Lines to Risers
    •  (C) Risers to Metallic Hardware (swivels)
  • Joint Design and Testing:
    • Straightforward Insertions joints 
      • Plan to continue testing to build basis
      • Vectran 600 (Suspension Lines: A & B) and Technora 2500lbs (Risers: B & C)
    • Use Testing to solidify margins on current design [5” insertion w/ ½” back stitching on each end]

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  • Hems: 0.79in seam tolerance using zigzag stitch
  • Gore on Gore seams: using a turned lapped seam, stitch with straight stitch
    • Standard for parachutes, hide possibly fraying edges inside the seam itself
  • Lines: sewed on after gore seams are completed, sew onto gore seams with zigzag stitch, locked at both ends
  • Testing
    • Tensile Testing Seam Construction
    • Machine: Instron 5567 Mechanical Testing Machine (50 kN limit)

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Lines Diagram:

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Lines:

Line:

Material

Length:

Calculations:

Drogue MPT Riser

Technora, 2,500 lbs capacity

30 ft

3 x MPT Length + Motor Length

Main MPT Riser

Technora, 2,500 lbs capacity

60 ft

6 x MPT Length + Motor Length

Nose Cone Riser

Technora, 2,500 lbs capacity

15 ft

< Drogue MPT Riser Length

Main Bag Riser

Technora, 2,500 lbs capacity

1 ft

< length of MPT coupler section

Attachments:

  • Soft Links
      • Purpose: Attaches deployment to risers and risers to suspension lines
      • Capacity: 4,500 to 18,000 lbs (variable based on number of loops, loops determined by connection criteria )
      • Material: Technora 2,500lbs
  • Swivels
      • Purpose: Allows lines to move without being tangled
  • Capacity: 1,800lb
    • Material: 316 Stainless Steel

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Tensile Testing Preparation:

  • Tensile Testing to establish joint knockdown
    • Machine: Instron 5567 Mechanical Testing Machine (50 kN limit)
    • Grips: Pin Fixture 
  • Insertion Joint: 
    • 5” sewed joint w/ 0.5” back stitch on both ends
  • Samples:
    • 10x Samples of both Technora and Vectran
    • 15” gauge length between joints
    • Standardized stitching and materials for each type of line (Consistent Lots of thread and line material)

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Results

Material Type

Technora (2500 lbf)

Vectran (600 lbf)

Samples Tested

10

10

Standard Deviation (lbf)

93.8

59.3

Mean (lbf)

2023.7

545.3

Knockdown

80.9%

90.9%