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  • Sand outside
  • Sand inside (seam)
  • Plane ends
  • Fill low spots with ablative + epoxy mixture
    • Sand with 60 grit to roughen up because epoxy doesn't stick well to itself. You might have to use a file to get to smaller low spots
    • Wipe down surface of nose cone with acetone
    • Mix 10g resin + 1.8g hardener (System 3000) + arbitrary amount of phenolic microballoons (just eyeball it until it's about the same consistency as the mixture you made for the ablative coating)
    • Carefully apply mixture to low spots, scraping off excess
    • Let cure for at least 24 hours and sand 

 

Image Added

 

Holes for Coupler

 

Finishing

  • Paint

 

Lessons Learned:

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