Rocket Team is requalifying a standard, consumer off-the-shelf, pneumatic tie rod air cylinder for use with pyrotechnics. The component was purchased from McMaster-Carr with part number 6491K254.
Integration Procedure
Note: The modified 1/4 NPT plug is a standard stainless steel plug with a 1/4-20 hole drilled and tapped through the middle.
Materials: Piston, 1/4 NPT Tee Adapter, Modified 1/4 NPT Plug, FireBolt, nitrile gloves, safety goggles
Steps:
- Obtain all required materials and inspect parts for defects.
- Insert and screw a modified 1/4 NPT plug into one of the two female ends of the 1/4 NPT tee adapter.
- Insert and screw the FireBolt into the modified 1/4 NPT plug using Teflon tape, only applying the tape above the slot in the FireBolt. Be sure that the E-match is shorted.
- Repeat steps 2 and 3 for the other female end of the 1/4 NPT tee adapter.
- From here on, use appropriate PPE of nitrile gloves and goggles.
- Measure out the required amount of black powder on a scale.
- Carefully pour the black powder into the male end of the 1/4 NPT tee fitting.
- Seal the male end of the 1/4 NPT tee fitting using CA glue.
- Apply one drop at a time, gently jiggling the tee fitting after each drop. Use a flashlight to ensure that you are gradually saturating the black powder.
- If you are only using a small amount of powder, it may be easier to seal from the end of the tee fitting opposite to the end in contact with the powder.
- Insert and screw the entire assembly into the air inlet hole of the piston. Use Teflon tape to ensure a good fit.
Testing
The piston was tested several times as a discrete component. Following the first successful test on November 7, 2017, the piston was ground test as part of the Flight Test 1 campaign.
| Date | Result |
|---|---|
| October 28, 2017 | Firebolt e-match blew out of epoxy |
| November 7, 2017 | First successful test |
Disassembly and Cleaning
Disassembling the piston was surprisingly difficult. When it was finally disassembled, we noticed that the black powder residue didn't extend very far up into the bore. We theorize that this is because the reaction occurred faster than the piston rod could move up the bore.