Purpose

FireBolts, a term coined by the Team, are 1/4-20 bolts with E-matches glued in. They are used in Tender Descender modifications and also to ignite pyrotechnically operated pistons on the Team.

There are two types of FireBolts. Standard FireBolts (simply called FireBolts) have one e-match glued in. They are used when there are redundant separation devices (e.g. Tender Descenders). FireBolt Jumbos have two e-matches glued in. They are used when there is only one separation device with only one propellant charge (e.g. HADES piston or AARDs).

As of 11/7/18 there is an unresolved issue with the e-match shorting on the steel screw. One proposed solution is to use nylon screws instead.

Version I

Version I FireBolts were used in the 2017/2018 school year. They flew on Hermes I. They consisted of an untaped 1/4-20 by 1/2" bolt with one e-match. There was a variant called FireBolt Jumbos with two e-matches per bolt.

No manufacturing procedure was recorded.

Version II

Version II FireBolts were used in the Fall semester of 2018. They... Unknown User (premc@mit.edu)

FireBolt Manufacturing Procedure - Version 2

Version III

Procedure for Manufacturing FireBolts Version III


FireBolt Manufacturing Log

Serial Number         and Sharpie ColorDate of ManufactureName of ManufacturerType of e-match (e.g. MJG Firewire)Initial ResistanceInitial Resistance Inspection Pass/FailVersionFirebolt Material (SS/Nylon)Mixing TimeGluing Time (end)Sealant Inspection Notes + Pass/Fail                 Final ResistanceResistance Inspection Notes + Pass/FailOther Notes
011/11/18Madeline J + Prem COff brand1.4PassIISS5:09:455:15Pass1.3Passa little indent
111/11/18Madeline J + Prem COff brand1.4PassIISS 6:40Fail1.3Passbubble
211/11/18Madeline J + Prem COff brand1.1PassIINylon 6:25Pass1.2PassVery nice
311/11/18Madeline J + Prem COff brand1.15PassIINylon 6:00Fail1.1Passdeep, thin hole
411/11/18Madeline J + Prem C

Off brand

1.3PassIINylon 6:25Pass1.3PassVery nice
511/11/18Madeline J + Prem COff brand1.1PassIINylon 6:40Pass1.1Pass very nice
611/11/18Madeline J + Prem COff brand1.2PassIISS 6:40Fail1.1Passdeep, thin hole
711/11/18Madeline J + Prem COff brand1.2PassIINylon 6:25Pass1.2Pass 
811/11/18Madeline J + Prem COff brand1.2PassIISS 6:00Fail. 1/4 sealant hole.1.1PassDon't be afraid to fail parts
911/11/18Madeline J + Prem COff brand1.3PassIINylon 6:00Pass1.25PassVery nice
1011/11/18Madeline J + Prem COff brand1.2PassIISS 6:00Pass1.2Pass 
111/7/19

Jakob C + Prem C

Off brand1.4PassIIISS6:24    37.64-10.11

12

1/7/19Jakob C + Prem COff brand1.3PassIIISS      
131/7/19Jakob C + Prem COff brand1.3PassIIISS      
141/7/19Jakob C + Prem COff brand1.3PassIIISS11:40     
151/7/19Jakob C + Prem COff brand1.4PassIIISS      
161/7/19Jakob C + Prem COff brand1.4PassIIISS      
171/7/19Jakob C + Prem COff brand1.2PassIIISS      
181/7/19Jakob C + Prem COff brand1.1PassIIISS      
191/7/19Jakob C + Prem COff brand1.2PassIIISS      
201/7/19Jakob C + Prem COff brand1.2PassIIISS  

Fail

Passed the HS Test but chipped

  

chipped head

 

211/10/19Prem C + JiahengOff brand1.2PassIIISS  

Fail

Passed the HS Test but chipped

  chipped head
221/10/19Prem C + JiahengOff brand1.2PassIIISS      
231/10/19Prem C + JiahengOff brand1.0PassIIISS      
241/10/19Prem C + JiahengOff brand1.3PassIIISS      
251/10/19Prem C + JiahengOff brand1.0PassIIISS  

Fail

Passed the HS Test but chipped

  chipped head
261/10/19Prem C + JiahengOff brand1.2PassIIISS  Failed HS Test   
271/10/19Prem C + JiahengOff brand1.2PassIIISS      
281/10/19Prem C + JiahengOff brand1.3PassIIISS      
291/10/19Prem C + JiahengOff brand1.0PassIIISS  

Fail

Passed the HS Test but chipped

   
301/10/19Prem C + JiahengOff brand1.3PassIIISS  Failed HS Test   
311/10/19Prem C + JiahengOff brand1.0PassIIISS  

Fail

Passed the HS Test but chipped

  

chipped head

did not fire at all

321/10/19Prem C + JiahengOff brand1.3PassIIISS  

Fail

Passed the HS Test but chipped

  chipped head

33

1/21/19Prem + EllenOff brand1.2PassIIISS1:222:15Pass   
341/21/19Prem + EllenOff brand1.1PassIIISS  Pass   
351/21/19Prem + EllenOff brand1.0PassIIISS      
361/21/19Prem + EllenOff brand1.0PassIIISS      
371/21/19Prem + EllenOff brand.09PassIIISS      
381/21/19Prem + EllenOff brand1.0PassIIISS  Failed HS test   
391/21/19Prem + EllenOff brand1.2PassIIISS  Pass   
401/21/19Prem + EllenOff brand1.0PassIIISS      
411/21/19Prem + EllenOff brand

1.0

PassIIISS      
421/21/19Prem + EllenOff brand1.0PassIIISS      
431/21/19Prem + EllenOff brand1.2PassIIISS  Pass   
441/21/19Prem + EllenOff brand1.0PassIIISS  

Failed HS test

   
451/21/19Prem + EllenOff brand1.0PassIIISS      
461/21/19Prem + EllenOff brand1.0PassIIISS  Pass   
471/21/19Prem + EllenOff brand1.0PassIIISS  Passed HS test but chipped   
481/21/19Prem + EllenOff brand1.1PassIIISS      
491/21/19Prem + EllenOff brand1.1PassIIISS  Pass   
501/21/19Prem + EllenOff brand1.2PassIIISS  Pass   
511/21/19Prem + EllenOff brand1.0PassIIISS  Pass   
523/16/19Jiaheng + AaronOff brand1.4PassIIISS11:00 12:10PassToo Long  
533/16/19Jiaheng + AaronOff brand1.2PassIIISS  Chipped   
543/16/19Jiaheng + AaronOff brand1.2PassIIISS  Chipped   
553/16/19Jiaheng + AaronOff brand1.0PassIIISS  PassChipped During Integration  
563/16/19Jiaheng + AaronOff brand1.4PassIIISS  Chipped   
573/16/19Jiaheng + AaronOff brand1.0PassIIISS  Pass   
583/16/19Jiaheng + AaronOff brand1.2PassIIISS  Pass   
593/16/19Jiaheng + AaronOff brand1.0PassIIISS  PassChipped During Integration  
603/16/19Jiaheng + AaronOff brand1.2PassIIISS  Chipped   
613/16/19Jiaheng + AaronOff brand1.0PassIIISS  Pass   
623/16/19Jiaheng + AaronOff brand1.2PassIIISS  Pass   
633/16/19Jiaheng + AaronOff brand1.2PassIIISS  Unable to Test   
643/16/19Jiaheng + AaronOff brand1.2PassIIISS  Pass   
653/16/19Jiaheng + AaronOff brand1.3PassIIISS  Pass   
663/16/19Jiaheng + AaronOff brand1.1PassIIISS  Pass   
673/16/19Jiaheng + AaronOff brand1.3PassIIISS  Pass   
683/16/19Jiaheng + AaronOff brand1.4PassIIISS  Pass   
693/16/19Jiaheng + AaronOff brand1.4PassIIISS  Chipped   
703/16/19Jiaheng + AaronOff brand1.2PassIIISS  Chipped   
713/16/19Jiaheng + AaronOff brand1.1PassIIISS  Chipped   
723/16/19Jiaheng + AaronOff brand1.6PassIIISS  Pass   
733/16/19Jiaheng + AaronOff brand1.2PassIIISS  Chipped   
743/16/19Jiaheng + AaronOff brand1.4PassIIISS  Pass   
753/16/19Jiaheng + AaronOff brand1.2PassIIISS  Pass   
763/16/19Jiaheng + AaronOff brand1.4PassIIISS  Chipped   
775/5/19Jiaheng + MaggieOff brand1.0PassIIISS      
785/5/19Jiaheng + MaggieOff brand1.0PassIIISS      
795/21/19JiahengOff brand1.1         
805/21/19JiahengOff brand1.0         
815/21/19JiahengOff brand1.0         
825/21/19JiahengOff brand1.1         
835/21/19JiahengOff brand1.0         
845/21/19JiahengOff brand1.3         
855/21/19JiahengOff brand1.2         
865/21/19JiahengOff brand1.0         
875/21/19JiahengOff brand1.2         
885/21/19JiahengOff brand1.0         


Firebolt Manufacturing Log v2 (Black Tipped E-Matches)


Serial Number         and Sharpie ColorDate of ManufactureName of ManufacturerType of e-match (e.g. MJG Firewire)Initial ResistanceInitial Resistance Inspection Pass/FailVersionFirebolt Material (SS/Nylon)Mixing TimeGluing Time (end)Sealant Inspection Notes + Pass/Fail                 Final ResistanceResistance Inspection Notes + Pass/FailOther Notes
010/21/19JiahengEbay1.2

Note: the multimeter I used was really wierd

3SS4:404:43Pass   
110/21/19JiahengEbay1.2Pass3SS 4:46Leaked, Fail   
210/21/19JiahengEbay1.1Pass3SS  Pass   
310/21/19JiahengEbay1.5Pass3SS      
410/21/19JiahengEbay1.1Pass3SS      
510/21/19JiahengEbay1.0Pass3SS      
610/21/19JiahengEbay1.0Pass3SS      
710/21/19JiahengEbay1.1Pass3SS      
810/21/19JiahengEbay1.1Pass3SS      
910/21/19JiahengEbay0.8Pass3SS  Chipped, Fail   
1010/21/19JiahengEbay1.0Pass3SS 5:11    
1110/21/19JiahengEbay0.9Pass3SS 5:13    
1210/21/19JiahengEbay1.0Pass3SS4:405:14    
131/9/20JiahengEbay1.5Pass3SS5:005:05    
141/9/20JiahengEbay1.5Pass3SS      
151/9/20JiahengEbay1.5Pass3SS      
161/9/20JiahengEbay1.5Pass3SS      
171/9/20JiahengEbay1.6Pass3SS      
181/9/20JiahengEbay1.6Pass3SS      
191/9/20JiahengEbay1.5Pass3SS      
201/9/20JiahengEbay1.5Pass3SS      
211/9/20JiahengEbay1.6Pass3SS      
221/9/20JiahengEbay1.6Pass3SS      
231/9/20JiahengEbay1.6Pass3SS      
241/9/20JiahengEbay1.6Pass3SS5:006:00    
251/30/20MaggieEbay1.7Pass*5 minute epoxy, no vacuumSS  chipped during manufacturing/ fail   
261/30/20MaggieEbay1.8Pass*SS      
271/30/20MaggieEbay1.8Pass*SS      
281/30/20MaggieEbay1.7Pass*SS      
291/30/20MaggieEbay1.8Pass*SS      
301/30/20MaggieEbay1.7Pass*SS      
311/30/20MaggieEbay1.7Pass*SS      
321/30/20MaggieEbay1.8Pass*SS      
333/7/20Maggie, BrianEbay1.4Pass3SS12:50     
343/7/20Maggie, BrianEbay1.3Pass3SS12:50     
353/7/20Maggie, BrianEbay1.3Pass3SS12:50     
363/7/20Maggie, BrianEbay1.4Pass3SS12:50     
373/7/20Maggie, BrianEbay1.3Pass3SS12:50     
383/7/20Maggie, BrianEbay1.3Pass3SS12:50     
393/7/20Maggie, BrianEbay1.3Pass3SS12:50     
4012/5/21Claire, MichaelEbay1.5Pass3SS1:502:40chipped, passed HS1.4  
4112/5/21Claire, MichaelEbay1.4Pass3SS  passed HS1.4  
4212/5/21Claire, MichaelEbay1.6Pass3SS  chipped, failed HS1.6  
4312/5/21Claire, MichaelEbay1.6Pass3SS  chipped, passed HS1.4  
4412/5/21Claire, MichaelEbay1.7Pass3SS  failed HS1.5  
4512/5/21Claire, MichaelEbay1.7Pass3SS  passed HS1.6  
4612/5/21Claire, MichaelEbay1.6Pass3SS  passed HS1.6  
4712/5/21Claire, MichaelEbay1.6Pass3SS  chipped, failed HS1.5  
4812/5/21Claire, MichaelEbay1.5Pass3SS  passed HS1.5  
4912/5/21Claire, MichaelEbay1.6Pass3SS  failed HS1.6  
5012/5/21Claire, MichaelEbay1.6Pass3SS  chipped, passed HS1.8  
5112/5/21Claire, MichaelEbay1.5Pass3SS  passed HS1.5used in piston test 
5212/5/21Claire, MichaelEbay1.5Pass3SS  passed HS1.6  
5312/5/21Claire, MichaelEbay1.4Pass3SS  passed HS1.6used in piston test 
5412/5/21Claire, MichaelEbay1.4Pass3SS  passed HS1.6  
5512/5/21Claire, MichaelEbay1.7Pass3SS  passed HS1.5  
5612/5/21Claire, MichaelEbay1.7Pass3SS  passed HS1.5  
5712/5/21Claire, MichaelEbay1.7Pass3SS  untestable (epoxy on threads)1.4  
5812/5/21Claire, MichaelEbay1.6Pass3SS  passed HS1.5  
5912/5/21Claire, MichaelEbay1.5Pass3SS  passed HS1.4  
6012/5/21Claire, MichaelEbay1.7Pass3SS  passed HS1.8  
6112/5/21Claire, MichaelEbay1.7Pass3SS  passed HS1.7  
6212/5/21Claire, MichaelEbay1.6Pass3SS  passed HS1.6  
6312/5/21Claire, MichaelEbay1.4Pass3SS  passed HS1.7  
6412/5/21Claire, MichaelEbay1.8Pass3SS  failed HS1.8  
6512/5/21Claire, MichaelEbay1.5Pass3SS  passed HS1.7  
6612/5/21Claire, MichaelEbay1.7Pass3SS  failed HS1.6  
6712/5/21Claire, MichaelEbay1.7Pass3SS  failed HS1.8  
6812/5/21Claire, MichaelEbay1.6Pass3SS  passed HS1.7  
6912/5/21Claire, MichaelEbay1.9Pass3SS  failed HS1.7  
703/11/22Claire, Cruz, DiegoEbay1.5Pass3SS2:55 passed HS1.6  
713/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS1.6  
723/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  failed HS1.6  
733/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  failed HS1.6  
743/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS1.7  
753/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS1.8  
763/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS1.6  
773/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS1.8  
783/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  failed HS1.7  
793/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  failed HS1.7  
803/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS1.8  
813/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  failed HS1.6  
823/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  failed HS   
833/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS   
843/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS   
853/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  failed HS   
863/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS   
873/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
883/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS chipped 
893/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  failed HS   
903/11/22Claire, Cruz, DiegoEbay1.7Pass3SS  failed HS   
913/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS   
923/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS   
933/11/22Claire, Cruz, DiegoEbay1.2Pass3SS  passed HS   
943/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
953/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
963/11/22Claire, Cruz, DiegoEbay1.5Pass3SS  passed HS   
973/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
983/11/22Claire, Cruz, DiegoEbay1.6Pass3SS  passed HS   
993/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
1003/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
1013/11/22Claire, Cruz, DiegoEbay1.4Pass3SS  passed HS   
10211/3/22ClaireEbay1.4Pass (1.5)3SS  passed HS1.3  
10311/3/22ClaireEbay1.6Pass (1.3)3SS  passed HS1.3  
10411/3/22ClaireEbay1.3Pass (1.2)3SS  passed HS1.3  
10511/3/22ClaireEbay1.5Pass (1.3)3SS  passed HS1.2  
10611/3/22ClaireEbay1.4Pass (1.2)3SS  passed HS   
10711/3/22ClaireEbay1.6Pass (1.3)3SS  passed HS1.2  
10811/3/22ClaireEbay1.4Pass (1.4)3SS  passed HS1.4  
10911/3/22ClaireEbay1.3Pass (1.3)3SS  passed HS1.3  
11011/3/22ClaireEbay1.3Pass (1.2)3SS  passed HS1.1  
11111/3/22ClaireEbay1.2Pass (1.3)3SS  passed HS1.2  
11211/3/22ClaireEbay1.5Pass (1.4)3SS  passed HS1.3  
11311/3/22ClaireEbay1.3Pass (1.4)3SS  passed HS1.3  
11411/3/22ClaireEbay1.2Pass (1.2)3SS  passed HS1.1  
11511/3/22ClaireEbay1.3Pass (1.3)3SS  passed HS1.2chipped 
11611/3/22ClaireEbay1.4Pass (1.3)3SS  passed HS1.3  
11711/3/22ClaireEbay1.3Pass (1.3)3SS  passed HS1.2  
11811/3/22ClaireEbay1.3Pass (1.2)

3

SS  passed HS1.1  
11911/3/22ClaireEbay1.3Pass (1.3)3SS  passed HS1.2  
12011/3/22ClaireEbay1.4Pass (1.3)3SS  passed HS1.2  
12111/3/22ClaireEbay1.2Pass (1.5)3SS  passed HS1.1  
12211/3/22ClaireEbay1.3Pass (1.3)3SS  passed HS1.3  
12311/3/22ClaireEbay1.4Pass (1.3)3SS  passed HS1.4  
12411/3/22ClaireEbay1.3Pass (1.2)3SS  failed HS1.3failed HS 
12511/3/22ClaireEbay1.2Pass (1.1)3SS  passed HS1.2chipped 
12611/3/22ClaireEbay1.3Pass (1.0)3SS  passed HS1.4  
12711/3/22ClaireEbay1.3Pass (1.2)3SS  passed HS1.2  
12811/3/22ClaireEbay1.3Pass (1.1)3SS  passed HS1.3  
12911/3/22ClaireEbay1.4Pass (1.3)3SS  passed HS1.3  
13011/3/22ClaireEbay1.5Pass (1.2)3SS  passed HS1.2  
13111/3/22ClaireEbay1.2Pass (1.1)3SS  passed HS1.1  

FireBolt Firing Log

Serial Number and Sharpie ColorDate of FiringIndividual(s) Responsible for IntegrationPre-Integrated ResistanceUse (flight, test, inventory inspection)Pyrotechnic DeviceType of PyrotechnicAmount of PyrotechnicNotes on SetupResistance at Current SourceName of Current Source     Current and Voltage UsedNotes on Firing (success/failure/unsure, blew out, melted, etc.)
411/13/18Prem1.9Piston Test---------Cap sheared off---------Cap sheared off while screwing into NPT plug
511/13/18Prem---Shear force testing---------Reasonable resistance caused shearing---------Nylon is weaker than stainless steel
311/20/18Prem + Jakob---Recovering Plug---------------------Impressive cloud of smoke released
011/24/18Prem + Maggie1.5Piston TestPistonBlack Powder.1 gNo AV bulkhead---Blast Chamber Power Supply12 VBlew through epoxy
1011/24/18Prem + Maggie1.2Piston TestPistonBlack Powder.1 gNo AV bulkhead---Blast Chamber Power Supply12 VSuccessful
81/7/19Jakob1.3Water Proofness---------Dunked in water then ingnited---9 V battery9 VSuccessful
121/9/19Jakob1.3firebolt hydrostatic epoxy testPistonBlack powder.6 gonly the piston1.311 V lipo11 VSuccessful
201/13/19  Testing chipped head---      Fired without popping
21

1/13/19

  Testing chipped head---      Fired without popping
251/13/19  Testing chipped head---      Fired without popping
261/13/19  Testing Firebolts that failed HS Test---      Fired with popping
291/13/19  Testing chipped head---      Fired without popping
301/13/19  Testing Firebolts that failed HS Test---      Fired with popping
311/13/19  Testing chipped head---      Did not fire at all
321/13/19  Testing chipped head---      Fired without popping
221/16/19Jakob, Prem, Ellen1.1Piston-Drogue Bag TestingPistonBlack Powder.11 gfirst time new firebolts were used with teflon tape method12.511.1 V Battery Successful- very clean, no residue
161/16/19Jakob, Prem, Ellen1.0Piston-Drogue Bag TestingPistonBlack Powder.11 gfirst time new firebolts were used with teflon tape method12.511.1 V Battery Successful- very clean, no residue
181/16/19Jakob, Prem, Jiaheng Piston-Drogue Bag TestingPistonBlack Powder      
271/16/19Jakob, Prem, Jiaheng Piston-Drogue Bag TestingPistonBlack Powder      
231/20/19Jiaheng1.0Piston-Drogue Bag TestingPistonBlack Powder  12.511.1 V Battery  

19

1/20/19Jiaheng Piston-Drogue Bag TestingPistonBlack Powder  12.511.1 V Battery  
281/20/19Jiaheng Piston-Drogue Bag TestingPistonBlack Powder  12.511.1 V Battery  
131/20/19Jiaheng1.0Piston-Drogue Bag TestingPistonBlack Powder  12.511.1 V Battery  
71/22Shannon TD testTender DescenderBlack Powder.2g  11.1 V Battery  
91/22Shannon TD testTender DescenderBlack Powder.2g  11.1 V Battery  
181/22Shannon TD testTender DescenderBlack Powder.2g  11.1 V Battery  
271/22Shannon TD testTender DescenderBlack Powder.2g  11.1 V Battery  
431/22Shannon, Prem, Maggie Piston-Drogue Bag TestingPistonBlack Powder .1g 12.511.1 V Battery failed (not charged, but in chamber and didn't fire), chipped after
511/22Shannon, Prem, Maggie Piston-Drogue Bag TestingPistonBlack Powder .1g 12.511.1 V Battery  
461/25Prem, Jiaheng1.0Ground TestPistonBlack Powder.2g  11.1 V Battery Fail
361/26Jiaheng1.0Piston-Drogue Bag TestingPistonBlack Powder.2g  11.1 V Battery Successful- very energetic
664/7Aaron, Prem, Jiaheng.9Avionics Ground TestPistonBlack Powder.2 g  4 V Telemaga success!
585/11Maggie Ground TestTender DescenderBlack Powder.2 g    Success
745/11Maggie Ground TestPistonBlack Powder.2 g    Success
 11/11Claire, Maggie Ground TestPistonBlack Powder.2 g  7 V Battery Success
4802/12/2022Maggie, Christina, Diego, Caden1.3Piston TestPistonBlack Powder.2 g  9 V Battery Success
5202/12/2022Maggie, Christina, Diego, Caden1.4Piston TestPistonBlack Powder.2 g  9 V Battery  Success



III

 

1/9/20JiahengEbay
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