NOTE: Requires 2 people to complete the test- one person to operate the pump, the other to watch the testing manifold and note leaks
Materials
- Wrench
- Vice grip
- Testing Manifold
- Firebolts
- Pump
- Hose and sink
- Empty plastic container
- Paper and pencil
- Teflon tape
Procedure
- Clamp the manifold and use the wrench to screw in a firebolt into the testing holes, leaving one hole empty. Have one firebolt on hand for later.
- Wrap teflon tape around the hose attachment before screwing the hose into the manifold. Tighten with vice grip. Place the manifold in the plastic container to catch leaks
- Turn on the sink and allow the water to replace all of the air inside the manifold
- Once water starts to come out through the single remaining hole, screw in the final firebolt, Tighten with wrench
- Bring the pressure up to 1000 psi
- Watch for any firebolts that spring leaks from the epoxy (where the ematch is is placed) or from the wire and write down the serial number
- NOTE: if water leaks from the threads- the sides of the bolt- that is fine
- Release pressure and unscrew one firebolt to allow water to drain out
- If there are no more firebolts to test, lift up the hose to allow water to drain from it into the container
- Drain water from the container into the sink
- Remove firebolts from manifold and update Firebolts Log
- NOTE: be very careful when unscrewing the firebolts- there is a tendency to chip the heads during removal which is grounds for disqualifying the firebolt