Overview
Ocean Water is the team's second composite propellant. It uses higher solids loading and fewer additives than our first formula to achieve improved performance.
Find the Grain Log here.
Formula
Appropriately certified individuals can find the formula here.
Performance and Combustion Properties
Mechanical Properties
Main article here.
Mixings
Mixing Date | Serial Numbers | Site | Result |
---|---|---|---|
9-29-2017 | 98-PT #1, #2 | 17-110 | First two 98 mm grains mixed. Improper equivalent weight calculation lead to soft cure. |
11-7-2017 | 98-PT #3 | 17-110 | Mixing to characterize EZ-Cast. Used old mixer. |
11-12-2017 | 98-PT #4 | 17-110 | Used old mixer. Improvements to casting process. Slightly lower solids loading |
11-14-2017 | 98-PT #5-7 | 17-110 | First mixing with new mixer. 3 characterization grain for characterization testing. |
11-22-2017 | 98-PT #8-10 | 17-110 | 3 grains for characterization testing. Stopped using EZ-Cast (Failed Project). |
11-28-2017 | 98-PT #11, #12 | 17-110 | Used finalized casting procedures |
12-6-2017 | OW-152 #1, #2 | 17-110 | First 6 inch grains. Densities were consistent with the 98mm grains used for characterization. |
12-8-2017 | OW-152 #3-5 | 17-110 | Next 3 6 inch grains. 2 dogbones were also cast. Results pending. |
12-20-2017 | OW-152 #6-8, OW-98-FIN1 | 17-110 | The "MegaMix" |
1-30-2018 | OW-152 #9-12 | 17-110 | Grains 1-4 for the Full Scale test motor. Each grain had a 1.7" core. |
2-2-2018 | OW-152 #13-16 | 17-110 | Grains 5-8 for the Full Scale test motor. Core diameters were 1.7" (2), 1.9" (1), and 2.25" (1) |
3-??-2018 | OW-152 #17-20 | 17-110 | Grains 1-4 for 8G motor test. |
4-1-2018 | OW-152 #21-24 | 17-110 | Grains 5-8 for 8G motor test. |
5-17-2018 | OW-152 #25-28 | 17-110 | Final mix of the school year, made four grains for a flight motor. |
Motors
Identifier | Date | Site | Result |
---|---|---|---|
Characterization Static Fire #1 | November 25, 2017 | Crow Island | Nozzle Failure |
Characterization Static Fire #2 | November 25, 2017 | Crow Island | Nozzle Failure |
Characterization Static Fire #3 | November 25, 2017 | Crow Island | Motor success, pressure transducer failure |
Characterization Static Fire #4 | November 25, 2017 | Crow Island | Success |
Characterization Static Fire #5 | December 2, 2017 | Crow Island | Success |
Characterization Static Fire #6 | December 2, 2017 | Crow Island | Success |
OW-152-4G #1 | Janurary 14, 2018 | Crow Island | Success |
OW-152-4G #2 | Janurary 27, 2018 | Crow Island | Success |
OW-98-FIN1 #1 | Janurary 27, 2018 | Crow Island | Success |
OW-152-8G #1 | Feburary 24, 2018 | Crow Island | Nozzle cracked, but motor still delivered expected impulse. Thrust curve was not the correct shape. |
OW-152-8G #2 | April 7, 2018 | Crow Island | Failure. Liner Burnthrough at T+3. |
OW-152-4G #3 | July 21, 2018 | FAR | Success. First Flight Motor. |
Discussion
Expand this: Much better, but not as good as we had hoped. Solids loading is lower than originally designed due to difficulty with vacuum casting. Now that we aren't vacuum casting, solids loading should go back up to regain performance. Though more testing is needed to prove it, a theory behind the increased burn rate seen in OW-152-8G #1 is that the high pressure cracked the 400u AP leading to increased surface area. This failure mode, in addition to the relative high cost and limited availability of 400u AP, suggests that we should ditch it altogether. To slow down the burn rate of the resulting bimodal propellant, we should replace the burn rate catalyst with a burn rate supressor such as oxamide. Without the burn rate catalyst we may need to add an opacifier, but it is also possible that the Al fills this role (link literature). The only other issue is that bimodal propellants may be more difficult to cast, but this isn't much of an issue because there would still be three different particle sizes, two of AP and one of Al.